Engineering Firm Due Diligence: Utilization, WIP

Quick answer: In engineering firm due diligence, buyers test whether project revenue turns into cash and profit at the margins reported. They rebuild utilization and the multiplier from timesheets and payroll, age work in process and unbilled receivables, compare budgeted and final margins on closed fixed-fee projects, read contracts, claims and insurance, and normalize principal pay. Margin findings lower adjusted EBITDA, and work that cannot be billed lowers working capital or price.

Key points

  • Buyers rebuild utilization and the multiplier from timesheets and payroll, and they restate both when principals’ pay sits partly outside direct labor.
  • Closed fixed-fee projects show how far final margin drifts from budget, and buyers apply that drift to open projects before accepting the margin in work in process.
  • The same unbilled-work finding can land in run-rate earnings or in the working capital delivered at closing, depending on whether the cause recurs.
  • Contract terms, claims history, tail coverage and set-aside status are read together, because each can change what the buyer keeps after closing.

What the buyer of an engineering or architecture firm tests first

A design firm sells hours, so a buyer’s diligence follows the hours. Timesheets are reconciled to payroll, payroll to direct labor in the ledger, and direct labor to revenue. If that chain breaks, none of the firm’s ratios can be trusted. Projects come next, because margin is earned or lost one project at a time, and contracts, claims and people follow. Findings land in one of two places: run-rate margins, which the multiple scales, or the balance sheet, which moves working capital or price directly. The valuation page for engineering and architecture firms covers backlog and multiples, and the directory of diligence by industry compares other businesses.

Utilization and the multiplier, rebuilt from timesheets

Utilization is the share of available hours charged to projects. The multiplier compares net revenue, meaning fees less subconsultant and reimbursable costs, with direct labor cost. Buyers rebuild both from the timekeeping system, payroll and the ledger, and then test one treatment above all: the principals. Principals often charge time to projects but are paid partly through profit distributions, so direct labor leaves out part of their pay and the multiplier looks higher than it would if they drew a salary. The buyer restates direct labor at market pay for their chargeable time. Cash does not change, but the ratio now shows what the firm earns per dollar of labor once everyone is paid.

Utilization is read by level. A healthy firm-wide rate can rest on a few busy principals while the staff below them sit idle. Overhead is measured against the same restated labor base, since the overhead rate is a share of direct labor.

Contract types, work in process and unbilled receivables

The work-in-process schedule lists each project’s contract type, fee, amount billed, cost to date, estimate to complete and unbilled balance. Contract type changes the test. On fixed-fee projects the buyer recomputes earned revenue from cost to date and the estimate to complete, because an optimistic estimate overstates revenue. On time-and-materials projects it checks hours against authorized budgets and ceilings. On cost-plus projects it checks that billed costs fall inside the allowable costs and rates the contract permits.

Unbilled receivables are aged by project and sorted by cause: invoices held for client approval, extra work with no signed change order, retainage withheld until completion, and billings the firm has not issued. Each cause carries a different chance of collection. The buyer reserves what is unlikely to be billed and treats a write-down as recurring unless the cause is fixed, an argument laid out in quality of earnings findings that reduce price.

Margin fade on closed fixed-fee projects

The fade test replaces opinion about estimating with history. The buyer lists closed fixed-fee projects with budgeted and final cost, measures the gap between budgeted and final margin, and applies the average gap to open projects before accepting the margin carried in work in process and backlog.

Illustrative example: Applying historic fade to open projects

Four closed fixed-fee projects were each budgeted at a 30 percent margin.

Project Fee Budgeted cost Final cost Final margin
A $400,000 $280,000 $290,000 27.5%
B $600,000 $420,000 $480,000 20.0%
C $300,000 $210,000 $195,000 35.0%
D $700,000 $490,000 $595,000 15.0%
Total $2,000,000 $1,400,000 $1,560,000 22.0%

Fees total $2,000,000 and final cost is $1,560,000, so the weighted final margin is 22 percent against 30 percent budgeted, a fade of 8 points. Open fixed-fee projects have $3,000,000 of fee left to earn. At the budgeted margin they carry $900,000, and at 22 percent they carry $660,000, so the buyer lowers expected margin by $240,000. If the buyer treats the fade as a recurring estimating cost, adjusted EBITDA falls by $240,000 and, at an illustrative 6.0x, the price falls by $1,440,000. If it treats the gap as a shortfall in the carrying value of work in process, the amount comes off working capital at closing. The numbers are invented to show the mechanics and are not benchmarks.

Contracts, claims history and insurance

Contract review starts with the largest clients. The buyer reads limitation of liability and indemnity clauses, termination for convenience, assignment and change-of-control terms, payment terms, retainage, audit rights, ownership of the work product and the subconsultant agreements. Public-sector contracts get a second reading for the rate schedules and cost rules that govern billing. Where the firm’s indirect cost rates have been or can be audited, open audit years are a contingent liability.

The claims file is read next. It holds loss runs from each carrier for several policy years, notices of circumstances, open disputes and the firm’s account of what it changed after each claim. Because policies are commonly claims-made, the buyer asks what covers work done before closing, whether the seller will buy tail coverage and what the buyer’s own policy will cover for acquired work. Deductibles and self-insured retentions are costs the firm bears, which matters when claim costs are proposed as an add-back.

Set-aside status has its own test. The buyer lists the contracts awarded on the basis of the firm’s size or ownership, counsel considers what a sale does to each one, and revenue that depends on status is modeled apart from revenue that does not.

Principal pay and the adjustments to engineering-firm earnings

Principals are paid through some mix of salary, bonus and distributions, and the mix differs by firm. The buyer sets pay for each principal’s roles at the market cost of replacing them and compares it with what was paid, using the method in normalizing owner compensation. These adjustments most often move design-firm earnings.

Adjustment Why buyers question it Support they expect
Principal pay restated to market for the roles performed Distributions can hide the cost of senior technical and management work Role descriptions, ownership agreement, market pay data
Chargeable principal time restated into direct labor It raises direct labor and lowers the multiplier Timesheets by person, payroll
Margin fade on open fixed-fee projects Estimates to complete have run optimistic Closed-project history, updated estimates
Unbilled work written down Aged or unapproved work may never be billed Aging by project, client approvals, change orders
Bonus and profit-sharing accrual Bonuses paid after year end can be missing from the year earned Plan documents, payments after year end
Insurance claim costs and deductibles An add-back only if the cause is fixed Loss runs, record of changes made
Overhead rate recoveries Audited rates can differ from billed rates Rate calculations, audit reports

People records, employee owners and obligations to former owners

The buyer asks which project managers and technical leads run the largest projects, whether they have employment agreements and restrictive covenants, and how their pay compares with the market. A licensure roster lists every licensed individual, the states in which each practices and the registrations the firm holds, so the buyer can see which revenue depends on which person.

Where staff hold equity through stock plans, phantom equity or an employee ownership plan, the buyer reads the plan documents for treatment on a sale, vesting and repurchase terms. A fixed obligation to repurchase a retired owner’s shares is a debt-like item that reduces what the selling owners keep. Margin findings lower adjusted EBITDA, unbilled work feeds the working capital peg, and a retention plan for project managers is usually agreed before signing. A seller can test all of this first with a sell-side quality of earnings report, and how to sell an engineering or architecture firm follows the process from there.

Frequently asked questions

What documents does a buyer request first from an engineering firm?

Timesheets and payroll registers by person, project lists with contract type, budget, cost to date and estimate to complete, work-in-process and unbilled receivable schedules, receivables aging, professional liability policies with loss runs, major client contracts, indirect cost rate calculations, and principal compensation records. Together they test margin, billing and risk.

How do buyers calculate utilization and the multiplier?

Utilization is the share of available hours charged to projects. The multiplier compares net revenue with direct labor cost. Buyers rebuild both from timesheets and payroll instead of accepting reported ratios, and they restate them when principals’ time is charged to projects but part of their pay sits outside direct labor.

What is project fade in an engineering firm?

Project fade is the drop between the margin a fixed-fee project was budgeted to earn and the margin it earned at completion. Buyers measure it across closed projects, then apply the average to open projects before accepting the margin carried in work in process or backlog. A firm that estimates well shows little fade.

How does a buyer treat unbilled work in an engineering firm?

The buyer ages unbilled receivables by project, checks whether the client has approved the work and whether it falls inside the contract, and reserves what is unlikely to be billed. Whether the write-down lowers run-rate earnings or the working capital delivered at closing depends on whether the cause is recurring estimating error or a one-time dispute.

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Related guides

This guide is general education. It is not a valuation opinion, appraisal, investment advice, or legal or tax advice. How these guides are made.

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